INFLUENCE OF DEFORMATION CONSTRAINTS OF HONEYCOMB CORE CELLS ON THE BENDING STIFFNESS OF SINGLE-FACE SANDWICH

This research focuses on deformation constraints of honeycomb core cells in a sandwich imposed by bonds to the face sheets. Specifically, the influence of one-sided core constraints on the bending stiffness of a single-face honeycomb core sandwich is examined. To characterize the unconstrained in-plane compressive response of honeycomb core, a range of honeycomb cores was experimentally examined. Cores with a thin cell wall displayed extensive bending deformation of inclined cell walls while cores with thicker walls failed by a shear-type instability of the cells indicated by tilting of vertical cell wall segments. The modulus and compressive strength of the core were compared to the predictions from unit cell models. The results show that geometrical imperfections such as deviation from the intended cell wall angle cause in-plane anisotropy and have strong influence on modulus and strength of the core. Modulus and strength were in reasonable agreement with predictions from unit cell models for cell wall modulus and strength between 5-12 GPa and 72-171 MPa for the set of cores examined.