Taguchi methods (Quality control)

Computer modeling has become indispensable to the engineering process, from initially refining an idea with computer-aided tools to implementing the final steps in manufacturing a product. This thesis addresses the issue of design of a housing of LCD watch. An approach is developed to determine an optimal LCD watch design. An analysis and development of a design of experiment is performed to identify the major controllable variables to performed a statistical significance analysis on different shapes for LCD glass. A housing of LCD watch is modeled using Pro/Engineer (a parametric-based solid modeling system), and different shapes of LCD glass are tested using P3/Patran. A non-destructive static experiment is performed on the LCD. This experiment consisted of measuring the maximum displacement and equivalent stress. Taguchi method was used to analyze this experiment.

Improving the quality of a product and manufacturing processes at a low cost is an economic and technological challenge which quality engineers and researches must contend with. In general, the quality of products and their cost are the main concerns for manufactures. This is because improving quality is very crucial for staying competitive and improving the organization's market position. However, some difficulty of finding where the standard of good quality is still remains. Customers' satisfaction is a key for setting up the quality target. One possible solution is to develop control limits, which are the limits for indicating the area of nonconforming product on the basis of minimizing the total cost or loss to the customer as well as to the manufacturer. Therefore, the goal of this dissertation is to develop an effective tool to improve a high quality of product while maintaining a minimum cost.