Carbon compounds

Enhancement of mechanical, thermal and hygrothermal properties of carbon fiber/vinyl ester (CFVE) composites through nanoparticle reinforcement has been investigated. CFVE composites are becoming more and more attractive for marine applications due to two reasons : high specific strength and modulus of carbon fiber and low vulnerability of vinyl ester resin to sea water. However, the problem with this composite system is that the fiber matrix (F/M) interface is inherently weak. This leads to poor mechanical properties and fast ingress of water at the interface further deteriorating the properties. This investigation attempts to address these deficiencies by inclusion of nanoparticles in CFVE composites. Three routes of nanoparticle reinforcement have been considered : nanoparticle coating of the carbon fiber, dispersion of nanoparticles in the vinyl ester matrix, and nanoparticle modification of both the fiber and the matrix. Flexural, short beam shear and tensile testing was conducted after exposure to dry and wet environments. Differential scanning calorimetry and dynamic mechanical analysis were conducted as well. Mechanical and thermal tests show that single inclusion of nanoparticles on the fiber or in the matrix increases carbon/vinyl ester composite properties by 11-35%. However, when both fiber and matrix were modified with nanoparticles, there was a loss of properties.

This research focuses on carbon fiber treatment by nitric acid and 3- (trimethoxysilyl)propyl methacrylate silane, and how this affects carbon/vinyl ester composites. These composites offer great benefits, but it is difficult to bond the fiber and matrix together, and without a strong interfacial bond, composites fall short of their potential. Silanes work well with glass fiber, but do not bond directly to carbon fiber because its surface is not reactive to liquid silanes. Oxidizing surface treatments are often prescribed for improved wetting and bonding to carbon, but good results are not always achieved. Furthermore, there is the unanswered question of environmental durability. This research aimed to form a better understanding of oxidizing carbon fiber treatments, determine if silanes can be bonded to oxidized surfaces, and how these treatments affect composite strength and durability before and after seawater exposure. Nitric acid treatments on carbon fibers were found to improve their tensile strength to a constant level by smoothing surface defects and chemically modifying their surfaces by increasing carbonyl and carboxylic acid concentrations. Increasing these surface group concentrations raises fiber polar energy and causes them to cohere. This impedes wetting, resulting in poor quality, high void content composites, even though there appeared to be improved adhesion between the fibers and matrix. Silane was found to bond to the oxidized carbon fiber surfaces, as evidenced by changes in both fiber and composite properties. The fibers exhibited low polarity and cohesion, while the composites displayed excellent resin wetting, low void content, and low seawater weight gain and swelling. On the contrary, the oxidized fibers that were not treated with silane exhibited high polarity and fiber cohesion.