Model
Digital Document
Publisher
Florida Atlantic University
Description
To assess and evaluate the performance of robots and machine tools dynamically, it
is desirable to have a precision measuring device that performs dynamic measurement
of end-effector positions of such robots and machine tools. Among possible
measurement techniques, Laser Tracking Systems (LTSs) exlnbit the capability of high
accuracy, large workspace, high sampling rate, and automatic target-tracking,. and thus
are well-suited for robot calibration both kinematically and dynamically.
In this dissertation, the design and implementation of a control system for a homemade
laser tracking measurement systems is addressed and calibration of a robot using
the laser tracking system is demonstrated Design and development of a control system for a LTS is a challenging task. It
involves a deep understanding of laser interferometry,. controls, mechanics and optics,.
both in theoretical perspective and in implementation aspect. One of the most important
requirements for a successful design and implementation of a control system for the
LTS is proper installation and alignment of the laser and optical system,. or laser
transducer system. The precision of measurement using the LTS depends highly on the
accuracy of the laser transducer system, as well as the accuracy of the installation and
alignment of the optical system. Hence, in reference to the experimental alignment
method presented in this dissertation, major error sources affecting the system
measurement accuracy are identified and analyzed. A manual compensation method is
developed to eliminate the effects of these error sources effectively in the measurement
system. Considerations on proper design and installation of laser and optical
components are indicated in this dissertation.
As a part of the conventional control system design, a dynamic system model of the
LTS is required. In this study, a detailed derivation and analysis of the dynamic model
of the motor gimbal system using Lagrange-Euler equations of motion is developed for
both ideal and complete gimbal systems. Based on this system model,. a conventional
controller is designed.
Fuzzy Logic Controllers (FLC) are designed in order to suppress noise or
disturbances that exist in the motor driver subsystem. By using the relevant control
strategies. noise and disturbances present in the electrical control channels are shown to
reduce significantly. To improve the system performance further, a spectrum analysis of the error sources and disturbances existing in the system is conducted. Major noise
sources are effectively suppressed by using a two-stage fuzzy logic control strategy. A
comparison study on the performances of different control strategies is given in this
dissertation, in reference to the following: An ideal system model, a system with a long
time delay, a system with various noise sources and a system model with uncertainties.
Both simulation and experimental results are furnished to illustrate the advantages of
the FLC in respect of its transient response, steady-state response, and tracking
performance. Furthermore, noise reduction in the laser tracking system is demonstrated.
Another important issue concerning a successful application of the LTS in the
calibration of a robot is the estimation of system accuracy. Hence, a detailed analysis of
system accuracy of the LTS is presented in this worL This analysis is also verified by
experimental methods by means of tracking a Coordinate Measuring Machine available
in the FAU Robotics Center. Using the developed LTS, a PUMA robot in the FAU
Robotics Center is calibrated. The results obtained are confirmative with the data
available in the literature.
In summary, the proposed methodology towards the design and implementation of a
control system for LTSs has been shown to be successful by performing experimental
tracking and calibration studies at the FAU Robotics Center.
is desirable to have a precision measuring device that performs dynamic measurement
of end-effector positions of such robots and machine tools. Among possible
measurement techniques, Laser Tracking Systems (LTSs) exlnbit the capability of high
accuracy, large workspace, high sampling rate, and automatic target-tracking,. and thus
are well-suited for robot calibration both kinematically and dynamically.
In this dissertation, the design and implementation of a control system for a homemade
laser tracking measurement systems is addressed and calibration of a robot using
the laser tracking system is demonstrated Design and development of a control system for a LTS is a challenging task. It
involves a deep understanding of laser interferometry,. controls, mechanics and optics,.
both in theoretical perspective and in implementation aspect. One of the most important
requirements for a successful design and implementation of a control system for the
LTS is proper installation and alignment of the laser and optical system,. or laser
transducer system. The precision of measurement using the LTS depends highly on the
accuracy of the laser transducer system, as well as the accuracy of the installation and
alignment of the optical system. Hence, in reference to the experimental alignment
method presented in this dissertation, major error sources affecting the system
measurement accuracy are identified and analyzed. A manual compensation method is
developed to eliminate the effects of these error sources effectively in the measurement
system. Considerations on proper design and installation of laser and optical
components are indicated in this dissertation.
As a part of the conventional control system design, a dynamic system model of the
LTS is required. In this study, a detailed derivation and analysis of the dynamic model
of the motor gimbal system using Lagrange-Euler equations of motion is developed for
both ideal and complete gimbal systems. Based on this system model,. a conventional
controller is designed.
Fuzzy Logic Controllers (FLC) are designed in order to suppress noise or
disturbances that exist in the motor driver subsystem. By using the relevant control
strategies. noise and disturbances present in the electrical control channels are shown to
reduce significantly. To improve the system performance further, a spectrum analysis of the error sources and disturbances existing in the system is conducted. Major noise
sources are effectively suppressed by using a two-stage fuzzy logic control strategy. A
comparison study on the performances of different control strategies is given in this
dissertation, in reference to the following: An ideal system model, a system with a long
time delay, a system with various noise sources and a system model with uncertainties.
Both simulation and experimental results are furnished to illustrate the advantages of
the FLC in respect of its transient response, steady-state response, and tracking
performance. Furthermore, noise reduction in the laser tracking system is demonstrated.
Another important issue concerning a successful application of the LTS in the
calibration of a robot is the estimation of system accuracy. Hence, a detailed analysis of
system accuracy of the LTS is presented in this worL This analysis is also verified by
experimental methods by means of tracking a Coordinate Measuring Machine available
in the FAU Robotics Center. Using the developed LTS, a PUMA robot in the FAU
Robotics Center is calibrated. The results obtained are confirmative with the data
available in the literature.
In summary, the proposed methodology towards the design and implementation of a
control system for LTSs has been shown to be successful by performing experimental
tracking and calibration studies at the FAU Robotics Center.
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